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World-first agreement for more sustainable railway electrification

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World-first agreement for more sustainable railway electrification

Date

02 October 2024

La Farga, ProRail, Strukton Rail, and Railtech BV have reached a groundbreaking agreement to install the world’s first overhead contact wire made from 100% recycled copper in the Netherlands, reducing CO₂ emissions by 92%.

In a historic agreement that sets a new milestone in the sustainable development of rail transport, La Farga, ProRail, Strukton Rail, and Railtech BV have joined forces to install the world’s first catenary made from Genius copper, a 100% recycled material. This project represents a major step forward in reducing CO₂ emissions by 92%.

European collaboration

This innovative initiative exemplifies European collaboration, with each partner contributing their expertise, experience, and commitment to making a decisive move towards a more sustainable railway system.

The agreement was formalized at InnoTrans 2024, the leading international trade fair for railway transport in Berlin. It solidifies the shared value and positive impact generated by the parties involved.

100% recycled copper

La Farga, a Spanish company and global leader in copper recycling technology, has developed Genius—the most sustainable solution of its kind. This groundbreaking technology uses an innovative and proprietary process to produce catenary systems from 100% recycled copper, all while maintaining the same mechanical and electrical performance as conventional materials. This advancement not only drastically cuts CO₂ emissions but also highlights the crucial role of material reuse in driving the transition towards a Circular Economy.

ProRail, the organization responsible for managing and maintaining railway infrastructure in the Netherlands, has played a pivotal role in planning and implementing this project. As a leader in the transition to greener railway infrastructure, ProRail will integrate this cutting-edge technology into the Dutch railway system, reaffirming its commitment to reducing the environmental impact of transportation.

Installation

Strukton Rail, a specialist in the construction and maintenance of railway infrastructure, will lead the installation of the catenary system. Drawing on its technical expertise and deep knowledge of rail networks, Strukton will ensure that the installation is carried out safely and efficiently, contributing to a form of electrification that minimizes environmental impact.

Railtech BV, a Dutch leader in technological solutions for the railway sector, will provide the essential services to ensure the successful installation and operation of the new GENIUS contact wire. Their expertise in integrating innovative and sustainable solutions has been instrumental in making this pioneering project not only viable but also a blueprint for future installations across Europe and globally.

Reduce CO2 emissions in rail transport

This collaboration underscores Europe’s commitment to sustainability, demonstrating how the fusion of knowledge and experience can lead to significant progress towards a more sustainable future. Railway electrification is a key pillar in the fight against climate change, and this pioneering agreement between La Farga, ProRail, Strukton Rail, and Railtech BV marks an essential step towards reducing CO₂ emissions in rail transport.

With this project, the Netherlands and Europe reinforce their leadership in the transition to more sustainable infrastructure, paving the way for future environmentally friendly electrification initiatives.
Substantial reduction in CO2 emissions in first half year

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Frequently asked questions

Find answers to frequently asked questions here.

What does sustainability mean in the rail and civil infrastructure sector?

Sustainability in rail and civil engineering focuses on reducing environmental impact across the entire lifecycle of infrastructure. This includes using emission‑free equipment, circular and recycled materials, and designing assets with a longer lifespan and lower maintenance requirements. Reusing structural components—such as circular viaduct beams or recycled copper contact wires for overhead lines—significantly reduces CO₂ emissions while conserving valuable raw materials.

How can CO₂ emissions be reduced in infrastructure projects?

CO₂‑reduction is achieved through a combination of clean construction methods and material innovation. Key strategies include:

  • Deploying zero‑emission machinery such as electric cranes, electric rail‑road vehicles (Krols), electric vans and battery‑powered locomotives.
  • Integrating circular concrete, geopolymer concrete, and recycled materials to lower embodied carbon.
  • Collaborating across the supply chain — from client to contractor to materials supplier — to scale circular and low‑carbon solutions.

These measures not only reduce carbon emissions but help create more resilient, future‑proof infrastructure.

Which sustainable innovations are being used in modern rail and civil engineering projects?

Infrastructure projects increasingly rely on advanced sustainable technologies, such as:

  • 100% recycled copper contact wire, reducing CO₂ emissions by up to 92%.
  • Geopolymer concrete, offering 50–80% CO₂ savings compared to traditional mixes.
  • Electric and battery‑powered locomotives for maintenance and logistics.
  • Circular overhead‑line foundations and poles made from low‑impact concrete.
  • The Energy Bank, an innovative click‑and‑go substation that captures and reuses regenerative braking energy.
  • Circular viaduct and bridge concepts, enabling reuse instead of demolition.

These innovations drive measurable environmental benefits throughout the asset lifecycle.

What is zero‑emission equipment in infrastructure construction?

Zero‑emission equipment refers to machinery that operates without producing exhaust gases, typically powered by electricity or batteries. Examples include:

  • Electric locomotives and battery locomotives
  • Electric cranes and rail‑road (Krol) vehicles
  • Electric vans and support vehicles

This equipment eliminates local emissions, improves air quality around work sites, reduces noise pollution and helps clients comply with increasingly strict sustainability requirements.

What does the future of sustainability in infrastructure look like?

By 2050, the infrastructure sector aims to be fully climate‑neutral. This future includes:

  • A robust, climate‑resilient infrastructure network designed for extreme weather.
  • A fully emission‑free construction fleet.
  • Circular material chains where components are reused at scale.
  • Rail as a leading sustainable mobility system, supported by smart energy management and low‑carbon construction methods.
  • Infrastructure that integrates nature, supports biodiversity and ensures safe mobility for everyone.

The transition is already underway, driven by innovation, collaboration and long‑term thinking.

What are the main challenges of railway construction in densely populated European urban areas

Railway construction in European urban areas faces several challenges, including limited space, strict environmental regulations and the need to manage noise and vibration in line with European rail standards. Complex public transport networks, high population density and the demand for uninterrupted urban mobility add further constraints.

What factors influence the cost of building a new railway line?

The cost of constructing a new railway line in Europe depends on several key factors, including route length, local geography, environmental requirements and the complexity of the surrounding rail infrastructure. Prices can range from several million to hundreds of millions of euros, depending on whether the project involves urban environments, tunnels, bridges or upgrades to existing public transport networks.

Strukton delivers tailored railway engineering solutions and provides expert advice on cost optimisation through smart design, efficient project planning and sustainable construction techniques. By applying innovative technologies and meeting European rail standards, we help clients reduce lifecycle costs while ensuring reliable, future‑proof transport connections.

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